Spray polyurethane
foam (SPF) roofing consists of an application of specifically
designed foam covered with an elastomeric coating (typically
acrylic, silicone or polyurethane) or aggregate covering to
protect the foam from ultraviolet rays. Specialized equipment
mixes two liquid components at the spray gun that applies
the SPF to a prepared substrate. The mixed liquid expands
many times its original volume in a matter of seconds, forming
a rigid foam plastic that chemically bonds to the surface
to which it is sprayed. Spraying the foam in ½”
to 1-1/2” lifts allows the applicator to reach the desired
thickness to fill in low areas, build up slope, and provide
insulation.
SPF has a closed cell structure that makes it water resistant.
It must, however, be protected by elastomeric coatings or
other coverings (such as aggregate) to prevent ultra-violet-induced
surface degradation. Such coverings can also be used for other
purposes, including, inhibiting moisture vapor transmission,
enhancing the aesthetics of the system, increasing the impact
and abrasion resistance of the system, achieving non-flammability
and meeting code requirements.
SPF roofing systems have good adhesion to a variety of substrates
including metal, wood, concrete and built up roofing (BUR).
Since SPF adds little weight to existing roof coverings and
can build slope to fill in low areas, these systems are used
frequently as a recover roofing system. Caution should be
used when specifying any recover roofing system. The existing
roof covering and roof deck assembly should be thoroughly
evaluated by a structural engineer to verify that it can be
a safe substrate for SPF roofing systems.
Hail and wind driven missiles (such as tree limbs, broken
roof tile, metal flashing, etc.) can damage the SPF roofing
system. However, this type of damage typically does not cause
leaks and can be repaired later without compromising the long-term
performance of the system.
SPF roofing systems also excel when the following conditions
exist:
- Additional insulation is required
- There are severe temperatures
- The roof substrate has numerous penetrations
- The roof deck is an unusual configuration
- The roof is in an area where high winds are likely to
occur
- Lightweight materials are required
- Slope must be added to provide positive drainage
Because of the energy saving characteristics and low maintenance
costs of SPF roof systems, these roofs are suited to companies
or organizations that own their own buildings and must pay
their own energy and maintenance costs.
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